Step-by-Step Guide on How to Replace a Door Threshold

A door threshold plays an important role in keeping your home protected from drafts, moisture, and outdoor elements. Over time, wear and tear can cause it to become damaged, leading to leaks, energy inefficiency, or even pest intrusion. Fortunately, replacing a door threshold is a straightforward DIY project that can significantly improve the comfort and energy efficiency of your home. In this guide, we’ll walk you through the step-by-step process to replace a door threshold.

Whether you’re a homeowner looking to refresh your space or someone seeking ways to boost home efficiency, this guide will make sure you’re prepared to tackle the project with ease.

You will need:

Replacing a door threshold typically costs between $70 and $100. This range accounts for the materials and any additional supplies you might need. The precise cost can vary based on the type and quality of the threshold you choose.

As for the time investment, you can expect to spend around 2 hours on this project. This estimation includes the time needed for removing the old threshold, installing the new one, and ensuring it fits securely and looks great. Remember, having the right tools on hand can speed up the process significantly.

  • Tape measure: Essential for measuring the old threshold and ensuring your new one fits perfectly.
  • Pencil: Mark precise points for cutting and alignment.
  • Saw: You can use a hand saw or power saw depending on your preference and availability.
  • Reciprocating saw: Ideal for cutting through nails or screws holding the old threshold in place.
  • Flat pry bar: Useful for gently prying the old threshold away from the frame without causing damage to the surrounding area.
  • Screwdriver: Removing screws from the old threshold or any attached hardware.
  • Drill: Handy for drilling new holes if needed during the installation of the new threshold.
  • Screws: To secure the new threshold in place.
  • Caulking gun: For applying sealant around the new threshold.
  • Rubber seal: Ensures a tight fit and prevents drafts.
  • Sealant: Provides a weatherproof barrier to protect against the elements.
  • Chisel: Assists in removing stubborn pieces of the old threshold and cleaning up the area.
  • Hammer: For knocking out nails or adjusting the fit of the threshold.
  • Circular saw: Can be used for more precise cuts if needed.
  • Handsaw: A quieter, manual option for cutting.
  • Safety gear (gloves, goggles): Protect yourself from splinters, dust, and other debris during the project.

By having these tools on hand, you’ll be well-prepared to tackle the project efficiently. Whether you’re removing the old threshold or installing the new one, each tool plays a crucial role in ensuring a seamless transition from old to new.

Understanding the Components of an Exterior Door Threshold

An exterior door threshold is more than just a step; it’s a crucial element for energy efficiency and protection. Here’s what makes up a typical exterior door threshold:

  1. Sill
    The foundation of any threshold, the sill is the horizontal piece that often extends beyond the door’s width. It provides structural support and helps in directing water away from the entryway.
  2. Threshold Plate
    This is the main surface you step on when entering or exiting. Often made of aluminum, wood, or composite materials, it ensures smooth transitions between different flooring levels.
  3. Weatherstrip
    Installed along the bottom, the weatherstrip seals the gap between the door and the threshold. This is integral to keeping drafts, water, and pests out, thus enhancing energy efficiency and comfort.
  4. Riser
    Positioned beneath the threshold plate, the riser is an adjustable component that allows you to set the correct height for your threshold, ensuring a snug fit with the door.
  5. Cap
    The cap is a protective strip or cover that is often snapped or screwed on top of the threshold plate. It enhances durability and may offer additional weatherproofing.

By understanding these components, you can better appreciate the role of the exterior door threshold in protecting your home and maintaining comfortable indoor conditions.

Steps to Replace a Door Threshold

1. Measure the Old Threshold

Start by measuring the width and length and the thickness of your existing threshold. Based on the measurements taken, purchase a new threshold from your local hardware store.

2. Remove the Old Threshold

Carefully unscrew and remove the old threshold. If your threshold is very old, you may need to use a chisel and hammer to pry it off if it’s firmly attached. To minimize the risk of damaging the flooring, follow these steps:

  • Select the Right Tool: Use a flat bar or pry bar for precision. This tool is essential for getting between the threshold and the subsill without causing harm.
  • Begin with the Center: Insert the pry bar at the center of the threshold. Gently lift the center section first, as this often loosens the grip on the ends.
  • Address the Ends Carefully: For the ends, try wiggling them away from the jambs. If they resist, use a chisel and hammer to split them, removing each piece individually. This approach helps prevent any unnecessary force that might damage the surrounding flooring or door frame.
  • Use Patience and Finesse: It’s crucial to apply patience and finesse throughout the process. Avoid using brute force, as this can damage the ends of the door stops and the flooring beneath.

By following these careful steps, you can successfully remove the old threshold while keeping your flooring intact.

When replacing a door threshold, a few underlying issues can potentially turn a simple task into an all-day project. Here are some challenges to watch out for:

  1. Damaged Subsill: If the subsill is rotting, it may need significant repairs or complete replacement, which can take much longer than expected.
  2. Compromised Joist Ends: Joist ends that are soft or damaged, possibly due to moisture exposure, need reinforcement or replacement, adding to the time and labor required.
  3. Termite Infestations: If termites have damaged the rim joist, it may necessitate extensive repairs to ensure structural integrity.

These issues require careful inspection and possibly professional intervention, turning what might be a routine job into a more complex renovation process.

3. Clean the Area

Before you begin removing the old threshold, it’s crucial to prepare thoroughly for a smooth transition to the new one. Start by measuring the length, width, and thickness of the existing threshold. Ensure you have a replacement on hand with a similar profile, ideally an inch or two longer than the distance between the door casing’s outside edges. This extra length allows you to trim it to an exact fit later on.

Next, remove the storm door and any weatherstripping attached to the threshold. This clears the way for easy removal and installation.

Tip: You’ll spend a lot of time kneeling outside. Consider placing rubber mats on the porch or investing in a good pair of knee pads to protect your joints during this process.

Once the old threshold is out, clean the area thoroughly. Remove any debris, dust, or old sealant to ensure a smooth installation. It is also important to check the wood under the threshold for signs of rotting or decay, and replace it if required.

How to Identify and Treat Decay or Termite Damage Under an Old Threshold

When dealing with an old threshold, it’s essential to address any decay or termite damage promptly to maintain the integrity of your home. Here’s a step-by-step guide to help you identify and treat these issues effectively.

1. Inspect the Toekick

Begin by carefully removing the toekick, the board located just below the threshold. This will expose the underlying wood for a thorough examination.

2. Check for Signs of Damage

Look closely at the exposed wood for any signs of decay or termite infestation. Indicators include:

  • Soft or crumbling wood: Suggests decay.
  • Mud tubes or droppings: Indicate termite activity.
  • Hollow sounds when tapped: May signify internal damage.

3. Replace Damaged Wood

Once you’ve identified decayed or damaged areas, remove and replace the affected wood entirely. This step is crucial to prevent further deterioration.

4. Apply a Protective Treatment

After replacing the wood, treat the entire area with a borate-based solution. Benefits include:

  • Preventing future decay
  • Deterring termites

These steps help ensure the longevity of your threshold and protect your home from further damage.

4. Install a Rubber Seal

Once the area is clean, you need to install a rubber seal. This will preserve the wood under the threshold and prevent water damage.

To start, use a self-adhering rubber membrane, which is crucial for creating a waterproof barrier. Cut the membrane so it fits snugly between the door jambs and extends a few inches wider than the subsill. This ensures comprehensive coverage and protection against moisture.

Next, position the membrane over the subsill with the adhesive side facing down. Allow for a slight overhang at the front to cover the top edge of the threshold. This overhang is essential for directing water away from the wood beneath.

Smooth out the membrane to eliminate any air bubbles, ensuring a flat, secure fit. For additional protection, take the edge closest to the interior side of the house and roll it over onto itself. This creates a small dam-like structure, effectively blocking any potential water infiltration.

By following these steps, you’ll enhance the longevity of your threshold installation and guard against water-related damage.

5. Measure and Cut the New Threshold or Buy a New One.

Measure the new threshold and mark it according to the width of the measurements taken in step 1. Use a saw to cut it precisely to size. It’s better to cut a bit larger and trim it down later for a perfect fit. If the new threshold is unfinished you can paint it on this step.

Measuring and Cutting Notches for a Door Threshold

1. Prepare for Accurate Measurements

When you’re ready to fit a new door threshold, start by measuring the width of the right-side casing. Place your tape measure at the back right-hand corner of the threshold and record this dimension directly onto the back edge of the threshold itself. This procedure ensures an extension, or “horn,” that will fit snugly under the casing.

2. Capture Casing Details

Reposition your tape measure from the same corner to determine the width of the door jamb and the door stop. Mark this measurement on the threshold. Using a carpenter’s square, draw lines at a right angle from each point until they intersect. This will give you precise cut lines for the notch.

3. Execute the First Cut with Precision

Using a jigsaw or a circular saw, follow the layout lines to cut the notch with care. If you’re using a circular saw, finish the cut with a handsaw to maintain precision.

4. Prepare the Opposite Side

For the other end of the threshold, measure the space from one jamb to the other. Place the tape at the notched section you cut earlier, and transfer this length to the back edge of the threshold on the left-hand side.

5. Repeat for Consistency

Now, mark the width details for the left jamb and stop on this side of the threshold. Draw corresponding lines using a square, as before, to mark where your cuts will go. Cut out the notch following these marks.

6. Finishing Touches

Trim the horns so they are flush with the casing edges. To achieve a smooth finish, sand the entire threshold using 120-grit sandpaper. Consider applying a protective spray, such as a borate solution, to preserve the wood and enhance durability.

6. Fit the Threshold Into Place

Before securing the threshold in place, set the threshold in the doorway to ensure it fits properly. Trim it if required.

How to Use Shims to Align a New Door Threshold

Aligning a new door threshold accurately is crucial for ensuring a proper seal and smooth operation. To achieve this, shims can be your best friend. Here’s a step-by-step guide on how to use them effectively:

  1. Select the Right Shims
    It’s best to use shims made from durable materials such as cedar shingles. These provide a good balance between strength and flexibility.
  2. Position the Shims
    Begin by placing pairs of shims under the threshold. Focus on the middle and both ends, avoiding the horn regions. This strategic positioning ensures that the threshold remains stable.
  3. Layer the Shims
    For each pair, position one shim so that its thin end rests on the thick end of the other. This stacking method allows for fine-tuned adjustments.
  4. Adjust by Tapping
    Gently tap the thick end of the shims. This action will lift the threshold gradually. Be careful to make incremental adjustments to avoid any tilting or misalignment.

This technique ensures that your door threshold is perfectly aligned, providing both a seamless look and functional performance. Remember to check the alignment as you go to ensure it’s precisely where you want it.

7. Secure the Threshold in Place

Place the threshold back in the doorway and secure it with screws or apply flooring adhesive under the threshold to secure it in place. make sure there is no space between the floor and the threshold.

How to Install a Notched Threshold

Installing a notched threshold can be straightforward when you know the right steps. Here’s a comprehensive guide to ensure a snug fit:

  1. Position the Threshold
    Begin by sliding the notched threshold under the door stops. This ensures it will sit correctly in the designated space.
  2. Adjust and Align
    Use a hammer and a wood block to gently tap the threshold into place. Make sure to move the block along the edge to maintain even alignment, ensuring one side doesn’t advance too far ahead of the other.
  3. Secure with Shims
    Once tight to the subfloor, insert pairs of shims—ideally cedar shingles—under the center and both ends of the threshold. Avoid placing them under the horns. By positioning the thin end of one shim on the thick end of the other, you create a leverage system that lifts the threshold evenly as you tap the thicker end.
  4. Final Adjustments
    Tap gently until the threshold fits snugly against the door stops and casing. Once properly aligned, break off the excess ends of the shims, ensuring they are flush with the subsill.

By following these steps, you’ll achieve a professional and durable installation.

8.Apply Sealant

Apply a sealant along the bottom and the edges of the threshold. This will help create a watertight seal and prevent moisture from seeping in.

The Role of Expanding Foam Sealant in Securing a New Threshold

Expanding foam sealant plays a crucial role in the installation of a new threshold by providing both stability and insulation. Here’s how it works:

  • Securing the Threshold: When applied beneath the threshold, the expanding foam acts as an adhesive, ensuring the threshold remains firmly in place. This helps prevent any shifting or movement over time, which is especially important in high-traffic areas.
  • Filling Air Gaps: One of the primary benefits of using expanding foam sealant is its ability to expand and fill any existing gaps. This property is essential for plugging air leaks, reducing drafts, and enhancing energy efficiency by maintaining a consistent indoor temperature.
  • Moisture Barrier: By sealing gaps, expanding foam also acts as a barrier against moisture infiltration. This can help prevent water damage and protect the threshold and surrounding flooring from potential rot or mold growth.

Additional Benefits

  • Noise Reduction: By filling in gaps and creating a solid barrier, the foam can help reduce noise transmission from outside, contributing to a quieter indoor environment.
  • Durability: Once cured, expanding foam is long-lasting and resistant to temperature changes, making it suitable for use in various climates.

Implementation Tips

  1. Preparation: Clean the area thoroughly to ensure the foam adheres properly.
  2. Application: Apply the foam sparingly, as it will expand significantly. Focus on areas with visible gaps or potential drafts.
  3. Curing: Allow the foam to fully cure before trimming any excess and finishing the installation.

In summary, expanding foam sealant not only secures the threshold but also enhances its performance by providing insulation, moisture resistance, and added structural support.

9. Finishing Touches

Check the door to ensure it opens and closes smoothly over the new threshold. Make any necessary adjustments.

In conclusion

Replacing a door threshold might seem straightforward, but it involves a moderate level of skill. Rated at 3 out of 5, this task requires precision in removing the old threshold and matching its shape on the new one. Challenges such as discovering a rotten subsill, punky joist ends, or a termite-riddled rim joist can transform a simple two-hour job into a full day’s labor. It’s advisable to begin this project early in the day to troubleshoot any issues that arise.

While the task can be manageable for someone with experience, for optimal results and to ensure the job is done correctly and safely, we highly recommend considering the services of a professional company. Specializing in door repair services, Enlive Doors has performed numerous door threshold installations across Toronto and the Greater Toronto Area. If you need assistance with installing your threshold, don’t hesitate to contact us call (647) 371-5756.

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